DeWalt N097696 Carbon Brush – Genuine OEM Replacement Angle Grinder Motor Brush

Part Number: N097696
Category: Angle Grinder Parts → Motor Components → Carbon Brushes
Type: DeWalt N097696 Carbon Brush – Genuine OEM Replacement Angle Grinder Motor Brush

The DeWalt N097696 Carbon Brush is a genuine OEM replacement motor brush designed for compatible DeWalt angle grinders and die grinders. This carbon brush transfers electrical current from the stationary motor circuit to the rotating armature, allowing the universal motor to operate efficiently. Because carbon brushes are normal wear items, replacing worn brushes helps restore motor performance, improve electrical contact, and maintain proper electric braking on compatible tools. Manufactured to original equipment specifications, the N097696 provides a direct-fit replacement for worn or damaged motor brushes. Each brush is sold individually, and it is recommended to replace both brushes at the same time for balanced performance.

Key Features & Benefits

• Part Number: N097696
• Genuine OEM DeWalt replacement part
• Replacement carbon brush for compatible angle grinders and die grinders
• Transfers electrical current to the rotating armature
• Helps restore motor power and efficiency
• Supports proper electric braking on compatible tools
• Direct-fit OEM replacement
• Sold individually; two brushes are typically required per tool

Technical Specifications

Part Number: N097696

Manufacturer: DeWalt

Product Type: Carbon Brush

Application: Universal Electric Motor

OEM Part: Yes

Quantity: Sold Individually (Two required for most compatible tools)

Compatible Applications

The DeWalt N097696 Carbon Brush fits numerous compatible DeWalt and Craftsman grinders, including:

DeWalt

• DWE4011
• DWE4012
• DWE4020BR
• DWE4020B3
• DWE4100
• DWE4120
• DWE4120N
• DWE4120W
• DWE4120BR
• DWE4120B3
• DWE4120FN
• DWE4887
• DWE4887N
• DWE4887B3

Craftsman

• CMEG200

Always verify your tool model, type number, and original part number before ordering to ensure proper compatibility.

Function of the Carbon Brush

The N097696 Carbon Brush is designed to:

• Transfer electrical current to the rotating armature
• Maintain consistent motor performance
• Restore power output and operating efficiency
• Support proper electric braking
• Reduce intermittent motor operation caused by worn brushes
• Restore the factory motor brush system

Common Signs Replacement Is Needed

Replace the carbon brush if you notice:

• Reduced motor power
• Intermittent motor operation
• Excessive sparking inside the motor
• Grinder fails to start consistently
• Poor electric braking performance
• Brushes worn below their service limit

Worn carbon brushes are one of the most common causes of reduced grinder performance and should be replaced before excessive wear damages the armature commutator.

Installation & Service Notes

Disconnect the grinder from its power source before performing any maintenance.

Remove the brush caps or access covers, depending on your grinder model, and carefully remove the worn N097696 Carbon Brush. Inspect the armature commutator for burning, scoring, or excessive wear before installing the replacement brush. Install the new brush in the same orientation as the original and verify that it moves freely within the brush holder. Repeat the procedure for the second brush, then reinstall the brush caps. After replacement, operate the grinder without a load for several minutes to allow the new brushes to seat properly against the commutator.

Important: Since this brush is sold individually, purchase two brushes when servicing a compatible grinder. Always replace both brushes together for balanced wear and optimum motor performance.

Maintenance Recommendations

• Inspect carbon brushes periodically on frequently used grinders.
• Replace both brushes at the same time.
• Keep motor ventilation openings free of dust and debris.
• Avoid prolonged motor overload, which accelerates brush wear.
• Inspect the armature commutator whenever replacing brushes.
• Use genuine OEM replacement parts to maintain factory fit, reliable electrical contact, and long-term grinder performance.